运行负载扰动条件下水轮机流态演化和空化性能研究

INFLUENCE OF OPERATING LOAD CONDITIONS ON VORTEX EVOLUTION AND CAVITATION PERFORMANCE IN FRANCIS TURBINE

  • 摘要: 空化现象是流体在能量转换过程中特有的一种不稳定水力现象,严重时可导致水力机械过流部件因空蚀损伤而造成惨重损失。为探究不同负载条件下混流式水轮机内部空化现象与涡流流动特征之间的关联,针对不同负荷工况下水轮机展开全流道三维空化流数值计算。结果表明:机组内的空化现象主要存在于流动特征较为复杂的转轮和尾水管流域,空化剧烈程度随机组负荷减小而增强,最小负荷工况相较额定工况,转轮流域空泡体积峰值增长约32倍;104%超负荷工况和额定工况下,尾水管涡带形态呈轴向直涡状旋流结构纺锤体涡带。机组负荷减小至93%和80%时,涡带结构主导了尾水管流域的流动特征,受涡带结构对周围流体的“排挤”作用和偏心螺旋型运动作用,流动状态的轴对称性被打破,使得涡核周围高速区流体的强度和位置也随着涡带的时域变迁而改变。涡核中心产生空化现象,涡带形态演化为空腔螺旋涡带;机组负荷继续减小,尾水管内流体周向旋转的牵连速度分量逐渐极致占优,受限于尾水管内流量不够充沛,导致尾水管涡带形态难以保持稳定运转,在64%和47%低负荷工况下,巨大空腔挤占尾水管空间并压迫管壁流体,涡带结构破碎形成空腔拧漩流涡带;低负荷工况下,尾水管流域空泡体积波动呈频率为0.075倍~0.225倍转轮转频的低频脉动,其波动频率随负荷降低而减小,尾水管内空泡体积的波动可能诱使尾水管壁出现低频压力脉动成分。

     

    Abstract: Cavitation is a special unstable hydraulic phenomenon in the process of fluid energy conversion. Cavitation phenomenon can even lead to heavy losses of hydraulic machinery overcurrent components due to cavitation erosion damage in extreme cases. In order to explore the relationship between the cavitation phenomenon and vortex in Francis turbine under different load conditions. The numerical calculation of three-dimensional cavitation flow in the whole passage is thusly carried out for the francis turbine under different load conditions. The results show that: The cavitation in Francis turbine mainly exists in the runner and draft tube basins with more complex flow characteristics, and the intensity of cavitation increases with the decrease of unit load; and compared with the rated condition, the peak cavitation volume in the runner basin increases by about 32 times in the minimum load condition; Under 104% overload condition and rated condition, the shape of the vortex rope in the draft tube is an axial straight vortex structure, namely spindle vortex rope; the unit load is reduced to 93% and 80%, the vortex rope in the draft tube dominates the flow characteristics of the draft tube basin; due to the "squeezing" effect of the vortex rope structure on the surrounding fluid and the action of eccentric helical motion, the axial symmetry of the flow state is broken, so that the strength and position of the fluid in the high-speed region around the vortex core also change with the change of the vortex rope in the time domain, cavitation occurs in the vortex core, and the type of vortex rope evolves into cavity spiral vortex rope; The load of the unit continues to decrease and the implicated velocity component of the circumferential rotation of the fluid in the draft tube gradually becomes extremely dominant; due to insufficient flow in the draft tube, the vortex rope shape of the draft tube is difficult to maintain a stable operation; under 64% and 47% load conditions, the huge cavity squeezes the draft tube space and compresses the wall fluid, and the vortex rope structure is broken to form the cavity wrung vortex belt; Under partial flow conditions, the cavitation volume fluctuation in the draft tube presents a low-frequency fluctuation with a frequency of 0.075~0.225 times the runner frequency, and its fluctuation frequency decreases with the load reduction; and the fluctuation of the cavitation volume in the draft tube may induce the low-frequency pressure fluctuation on the draft tube wall.

     

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