摩擦作用对组合碟形弹簧力学性能的影响研究

STUDY ON FRICTIONAL EFFECTS ON MECHANICAL PROPERTIES OF COMBINED DISC SPRINGS

  • 摘要: 为研究摩擦作用对组合碟簧力学性能的影响,该文采用增量能量法对典型组合碟簧装置中碟簧端板、碟簧锥面、碟簧导管3种摩擦因素的作用机理进行了分析,定量研究了各种摩擦因素对碟簧加载、卸载承载力的增幅、降幅效果。基于摩擦对碟簧荷载的增降幅效果,提出了一种评价碟簧有效复位率的指标。通过数值模拟对不同系列组合碟簧的力学性能进行了参数分析,揭示了各摩擦因素对碟簧力学性能和有效复位率的影响规律,并结合组合碟簧的试验结果验证了该文理论预测方法的准确性。研究结果表明:摩擦作用下,碟簧加卸载路径不同,荷载-位移曲线具有明显非对称特征。3种摩擦因素中,叠合片数对锥面摩擦影响显著,端板摩擦次之。碟簧与导管的摩擦不利于碟簧正常工作,应予以避免,但间隙的存在会减少碟簧与导管间的摩擦作用。碟簧有效复位率与碟簧种类、叠合片数及摩擦系数大小均相关,设计时应综合考虑。

     

    Abstract: To study the effects of friction on the mechanical properties of combined disc springs, an incremental energy method was employed to investigate the mechanisms of three friction factors in a typical combination disc spring device, in which the frictions are from spring end plate, from spring conical surface, and from spring guide tube. The effects of different friction factors on the increase and decrease in spring force during the loading and unloading stages were quantitatively studied. An indicator for evaluating the effective self-centering ratio of spring was proposed upon the frictional effects. Numerical simulations were conducted to parametrically analyze the mechanical properties of combined disc springs with different spring series. The simulation results revealed the influence of friction factors on the spring performance and the effective self-centering ratio. Moreover, the accuracy of the theoretical prediction method was verified upon the experimental results of combined disc springs. The results indicate that the loading path is inconsistent with the unloading path due to frictions, presenting an obvious unsymmetric characteristic at the load-displacement curve. The number of springs in parallel has a significant influence on the conical surface friction but has a secondary influence on the end plate friction. The friction between the spring and guide tube should be avoided because it is detrimental to the normal functional state of the disc spring. However, the existence of the gap between the spring and the tube is able to reduce the unexpected friction between them. The level of effective self-centering ratio is correlative to the type of spring, of the number of stacked springs, and of the magnitude of friction coefficients, which should be considered comprehensively in design.

     

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