姿轨控发动机充气阀FEP垫片的蠕变特性和密封性能分析

CREEP CHARACTERISTICS AND SEALING PERFORMANCE ANALYSIS OF FEP GASKET IN ATTITUDE RAIL CONTROL ENGINE

  • 摘要: 姿轨控发动机充气阀密封垫在长时间的高压工作状态下容易发生蠕变现象,垫片密封因此失效而导致阀门发生泄漏,严重影响姿轨控发动机的安全可靠运行。为了解决聚全氟乙丙烯(FEP)密封垫的蠕变失效问题,进行了力学及压缩蠕变性能试验,并通过Origin曲线拟合得到了FEP材料的蠕变系数Amn;建立了密封结构的时效硬化蠕变模型,采用有限元方法分析了时间、操作压力、结构参数、材料对FEP垫片蠕变及密封性能的影响,并对FEP材料静态压缩蠕变试验过程的仿真模拟进行了试验验证,仿真与试验误差率小于10%。结果表明:FEP材料的减速蠕变阶段时间约为5 h,蠕变速率随时间增加而减小。确定了FEP密封垫的服役时间为571.67 h及最大工作压力为54.32 MPa。减小圆角半径、提高凸台高度均能够减少等效Mises应力以降低产生裂纹的概率,但同时也降低了接触应力。

     

    Abstract: The inflatable valve gasket of attitude and rail control engine is prone to creep under long time high-pressure working condition. It leads to valve leak because of gasket seal failure, which seriously affects the safety and reliability of attitude and rail control engine. To solve the sealing problem caused by the creep of fluorinated ethylene propylene gasket, tests on mechanical behavior and compression creep were carried out. Creep coefficients A, m, n of FEP material were obtained by Origin curve fitting. The age-hardening creep model of sealing was established by analyzing the effects of time, working pressure, structure parameters and materials on the creep and sealing performance of FEP gasket using finite element method. The simulation of the static compression creep test process of FEP material was verified by experiments, and the error rate between simulation and test was less than 10%. The service time of FEP gasket was 571.67 hours and the maximum working pressure was 54.32 MPa. Reducing the fillet radius and increasing the height of the bump can lessen the equivalent Mises stress to reduce the chance of cracks, but also lessen the contact stress.

     

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