覆板复合防火保护方钢管柱抗火试验与简化理论模型研究

FIRE RESISTANCE TEST AND SIMPLIFIED THEORETICAL MODEL OF SQUARE STEEL TUBULAR COLUMNS WITH COMPOSITE FIRE PROTECTION

  • 摘要: 覆板复合防火保护是在钢构件壁面覆盖防火板与防火棉毡的相互组合从而形成的一类防火保护措施,较涂料防火保护具有干法施工、耐久性好、装饰一体化等优点。针对方钢管柱,该文提出了一种新型覆板复合防火保护构造,开展了2根0.6荷载比率下方钢管柱足尺持荷抗火试验。试验试件采用防火石膏板和硅酸铝棉毡进行复合防火保护,呈现受火全截面局部屈曲破坏,最高耐火极限达147 min。为了实现方钢管柱受火温升高效求解,提出了一种四面受火环境下覆板复合防火保护方钢管柱温升简化理论模型,将方钢管柱的横截面二维受火传热简化为等效一维传热问题,推导了理论模型的控制方程。采用传统的抗火有限元模拟手段,将方钢管柱典型算例由2个扩充至23个。算例对比表明简化理论模型计算精度高,算例温升平均误差6.03%,同时计算效率平均提高35.7倍。结合国家标准中的钢构件临界温度法,提出覆板复合防火保护方钢管柱抗火简化设计方法。算例对比表明,抗火简化设计方法准确度良好,耐火极限平均误差4.46%,实现了该类钢结构构件高效抗火设计。

     

    Abstract: Composite fire protection is the combination of fire protection board and fire protection cotton covered on the surface of steel members. Compared with the coating fire protection, composite fire protection has some advantages, such as dry construction, long durability and decoration integration, and the like. Taking square steel tubular columns as the research object, a new configuration of composite fire protection was proposed and two full-scale fire resistance tests were performed under a load ratio of 0.6. The specimen was protected by the combination of fire protection gypsum board and aluminum silicate cotton. The local buckling failure of the whole cross section was identified and the fire resistance limit was 147 min. A simplified theoretical model was proposed to effectively solve the temperature rise of the square steel tubular column with composite fire protection exposed to 4-side fire. In this way, the two-dimensional heat transfer problem was simplified to an equivalent one-dimensional heat transfer one, and the control equation of the theoretical model was derived. Moreover, based on the traditional finite element simulation, the number of typical calculation examples of square steel tubular columns was increased from 2 to 23. After comparing the results of these calculation examples, it was found that the simplified theoretical model showed a good accuracy, with an average error of 6.03% for the temperature rise of steel column in fire. Meanwhile, the calculation efficiency was improved by approximately 35.7 times on average. A simplified design method for the fire resistance of square steel tubular columns with composite fire protection was provided on the basis of the critical temperature method obtained from the Chinese “Code for fire safety of steel building structures”. The high accuracy of the simplified fire resistance design method was verified by the comparison results of the calculation examples, with the average error of the fire resistance limit of 4.46%. Hence, the fire resistance design of such steel members was implemented.

     

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