焊接接头裂纹扩展行为研究评述与展望

REVIEW AND PROSPECT OF RESEARCH ON CRACK PROPAGATION BEHAVIOR OF WELDED JOINTS

  • 摘要: 焊接作为一种高效、灵活的连接方式,在航空航天、核工业和压力容器等行业具有较为广泛的应用。在焊接过程中,会不可避免地出现焊接缺陷,比如夹杂、孔穴或几何不连续处。这些焊接缺陷很容易导致裂纹萌生或者直接成为初始裂纹,从而使得焊接接头成为整个焊接结构的薄弱环节。与均质材料相比,焊接接头具有材料和力学性能非均匀的特点,导致焊接接头的裂纹扩展行为更加复杂。为了保证焊接结构的完整性,需要充分掌握焊接接头的裂纹扩展行为。该文对焊接接头的裂纹扩展试验标准、焊接接头不同区域的(疲劳、蠕变和蠕变疲劳等)裂纹扩展规律、关联焊接接头裂纹扩展行为的断裂参量和焊接接头裂纹扩展数值模拟方法进行了综述。在试验研究方面,焊接接头裂纹扩展行为的研究方法与均质材料类似,且所采用的裂纹扩展试验标准大都参考于均质金属材料。由于受材料不均匀性和残余应力的影响,焊接接头的裂纹扩展行为更加复杂且不易获得一般性规律。在理论建模方面,基于均质材料提出的断裂参量几乎都可用于关联焊接接头中的裂纹扩展行为,且针对焊接接头中的材料拘束效应,目前也发展了相应的材料拘束参数。但是这些拘束参数的研究仅限于更加精确的描述焊接接头的裂纹尖端应力场,在裂纹扩展方面的研究还不成熟。在数值模拟方面,不同裂纹扩展行为常采用不同的数值模拟方法;例如,对于焊接接头的疲劳裂纹扩展行为常采用扩展有限元、节点释放技术和动态网格划分技术等,而对于蠕变裂纹,则常采用连续损伤力学与有限元结合的方法。未来需要发展无损检测技术,提高焊接缺陷的检测能力;考虑将已有的拘束参数理论纳入焊接结构的裂纹扩展行为的量化表征;结合人工智能方法,利用现已积累的焊接接头裂纹扩展的试验数据,提高对焊接接头断裂行为的分析和预测能力。

     

    Abstract: Welding has a relatively wide range of applications in industries such as aerospace, nuclear industry and pressure vessels. Various advanced welding technologies such as (linear/inertial) friction welding, diffusion joining, electron beam welding and high temperature brazing have been developed and adopted, especially in the aerospace field. Weld defects or geometric discontinuities can easily sprout cracks or act as initial cracks during the service of welded structures, making the welded joint the weak link of the entire structure. Welded joints are characterized by the inhomogeneity of both material and mechanical properties. These characteristics make the crack growth behavior of welded joints more complex. It is important to fully understand the crack growth behavior of the welded structure to ensure its integrity. This paper provides a review of the crack growth test criteria for welded joints, the crack growth laws for different regions of welded joints (fatigue, creep and creep fatigue, etc.), the fracture parameters associated with the crack growth behavior of welded joints and the numerical simulation methods for crack growth of welded joints. The results show that the research method of crack growth behavior of welded joints is similar to that of homogeneous materials, and most of the adopted crack growth test standards refer to homogeneous metallic materials. Due to the influence of material inhomogeneity and residual stress, the crack growth behavior of welded joints is more complex and less likely to obtain general laws. In addition, the fracture parameters proposed based on homogeneous materials can be used to correlate the crack growth behavior of welded joints. For the material constraint effect in welded joints, corresponding material constraint parameters have also been proposed. However, the study of these constraint parameters is limited to more accurately describing the crack tip stress field of welded joints, and the research on crack extension is still immature. In terms of numerical simulation, different crack expansion behaviors are often used in different numerical simulation methods. Extended finite elements, nodal release techniques and dynamic meshing techniques are commonly used for fatigue crack expansion behavior anlaysis of welded joints, and the combination of continuous damage mechanics and finite element methods are typically used for creep crack analysis. In the future, it is necessary to develop non-destructive testing technology to improve the detection of welding defects, consider incorporating the existing theory of constraint parameters into the quantitative characterization of the crack extension behavior of welded structures, and improve the analysis and prediction of the fracture behavior of welded joints by combining artificial intelligence methods and utilizing the now-accumulated experimental data of welded joint crack propagation.

     

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