多层陶瓷电容器端烧与焊接过程有限元分析

FINITE ELEMENT ANALYSIS OF SINTERING AND SOLDERING PROCESS IN MULTILAYER CERAMIC CAPACITORS

  • 摘要: 针对多层陶瓷电容器(Multilayer ceramic capacitors,MLCC)在端烧与焊接过程中容易产生残余应力的问题,该文基于复合材料理论,通过均匀化方法对MLCC陶瓷主体进行简化处理,构建了MLCC端烧与焊接过程的有限元模型,分析了MLCC尺寸参数、预热温度、钎料种类对端烧与焊接过程中残余应力的影响,发现端电极长度的增大或电容器有效体积的减小都能有效缓解残余应力;进一步观察到焊接过程中,随着预热温度的增加,陶瓷体与端电极结合处的残余应力值随之减少;综合考虑两种钎料的模拟结果,无铅钎料更符合民用领域的焊接质量需求。上述对端烧与焊接过程的相关研究可为MLCC产品的工艺优化设计提供理论支撑。

     

    Abstract: To address the issue of residual stress generated during the sintering and soldering processes of multilayer ceramic capacitors (MLCCs), this paper, based on composite material theory, simplifies the ceramic body of MLCCs using a homogenization method. A finite element model for the sintering and soldering process of MLCCs was constructed to analyze the impact of MLCC size parameters, of preheating temperature, and of solder type on residual stress during these processes. It was found that increasing the length of the termination or reducing the effective volume of the capacitor can effectively alleviate residual stress. Further observations revealed that as the preheating temperature increases, the residual stress at the junction of ceramic body and termination decreases. Considering the simulation results of two types of solders, the lead-free solder is more in line with the soldering quality requirements of the civil field. The above research on the termination and soldering processes can provide a theoretical support for the process optimization and design of MLCC products.

     

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