考虑预拉力损失的风力机法兰螺栓群松动程度监测方法研究

RESEARCH ON MONITORING METHOD FOR LOOSENING DEGREE OF WIND TURBINE FLANGE BOLT GROUP CONSIDERING PRE-TENSION LOSS

  • 摘要: 基于螺栓受力特点,提出了外力作用下存在预拉力损失螺栓群先后经历2阶段受力状态,即正常受力和松动状态,其中松动状态为外力完全由螺栓承担,法兰连接刚度将随着松动状态螺栓数量增多而下降明显,导致连接面附近塔筒应变显著变化。针对风力机塔筒连接法兰螺栓具有数量多且难以监测的特点,引入圣维南原理,提出了现场监测螺栓群上方筒壁上、下应变的现场监测方案,即通过确定上、下测点应变比K值曲线脱离点位置及高度h的不同,可实现对螺栓群松动程度的精准识别。有限元分析结果表明,当上、下测点间距大于0.7d(d为塔筒直径)时,塔筒直径上测点应变仅与荷载有关,而与螺栓群松动程度无关,将其视为“等效荷载”不仅可行,而且能与下测点应变同步变化。同时,为提高螺栓群松动程度监测的精度和经济性,建议采用上、下测点错位布置,在有效减少监测点数量的同时,亦可满足监测精度和经济性要求,可供实际工程选用。

     

    Abstract: Based on the stress characteristics of bolts, it is proposed that the bolt group with pre-tension loss under external force experiences two stress states, namely normal working state and loosening state. In the loosening state, the external force is completely borne by the bolt, and the connection stiffness of the flange will decrease significantly with the increase of the number of bolts under loosening state, resulting in a significant change in the strain of the tower barrel near the connection surface. In view of the large number of bolts of the connecting flange of the wind turbine tower cylinder and the difficulty in monitoring, Saint-Venant principle was introduced to put forward a field monitoring scheme for monitoring the strain on the upper and lower walls of the cylinder above the bolt group. In other words, by determining the difference of the departure point and height h of the strain ratio K-value curve at the upper and lower measuring points, the degree of loosening of the bolt group could be accurately identified. The results of finite element analysis show that when the distance between the upper and lower measuring points is greater than 0.7d (d is the diameter of the tower barrel), the strain at the measuring point above the diameter of the tower barrel is only related to the load, and has nothing to do with the loosening degree of the bolt group. It is not only feasible to regard it as “equivalent load”, but also can change simultaneously with the strain at the lower measuring point. At the same time, in order to improve the accuracy and economy of monitoring the loosening degree of bolt groups, it is recommended to adopt the dislocation arrangement of the upper and lower measuring points, which can not only reduce the number of monitoring points effectively, but also meet the monitoring accuracy and economy requirements, and can be selected for practical projects.

     

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