机身蒙皮搭接结构多位置损伤裂纹扩展行为研究

STUDY ON CRACKS PROPAGATION BEHAVIOUR OF MULTIPLE SITE DAMAGE IN FUSELAGE LAP JOINT

  • 摘要: 基于试验与三维有限元分析对飞机机身蒙皮搭接结构的多位置损伤(Multiple site damage, MSD)裂纹扩展行为进行了研究,开展了20个三排搭接壁板试验件的疲劳试验,获得了试件裂纹扩展寿命与失效寿命,裂纹a-N曲线,裂纹扩展速率。通过对试件裂纹萌生寿命与裂纹扩展寿命统计分析,发现MSD裂纹萌生寿命与裂纹扩展寿命呈负相关,对典型试验件裂纹扩展过程的分析表明,较早出现单个裂纹时,裂纹不受其他裂纹影响,扩展寿命长,当大量裂纹在全寿命后期集中萌生时,裂纹相互影响严重,裂纹快速扩展。基于采用七点递增多项式法得到的裂纹扩展速率曲线表明,裂纹扩展前期裂纹扩展速率曲线平缓,当出现多条裂纹时,裂纹相互之间影响明显,裂纹扩展速率变得难以预测。通过三维有限元分析发现,随着裂纹长度的增加,裂纹所在子截面的载荷降低,平均应力变化缓慢是裂纹扩展速率不随裂纹长度增加的原因,最先出现的裂纹会对“等待”后面裂纹的出现,使得搭接结构更容易出现MSD情况。

     

    Abstract: Crack propagation behaviors of multiple site damage (MSD) in fuselage lap joint were studied based on experiments and three-dimensional finite element analysis. The crack propagation life, MSD failure life, a-N curves of MSD cracks, and the crack propagation rate were obtained from twenty specimens of three-row lap joint panels. Statistical analysis of the crack initiation life and the crack propagation life of the specimens finds that the MSD crack initiation life is negatively correlated with the crack propagation life. When individual crack initiates earlier, it is not affected by other cracks, and has a longer crack propagation life. When a large number of cracks initiate later in the entire life, they interact seriously and propagate rapidly. Based on the crack propagation rate obtained by the seven-point incremental polynomial method, it is found that the crack propagation rate changes slowly in the preceding period; when multiple cracks appear, the cracks affect each other significantly, and the crack propagation rates become unpredictable. Three-dimensional finite element analysis reveals that, as the crack length increases, the load on the subsection where the crack is located decreases, and the slow change in average stress is the reason why the crack extension rate does not increase with the crack length, and the first crack will "wait" for the appearance of the subsequent cracks, which makes the lap joint structure more prone to MSD.

     

/

返回文章
返回