浮环密封中典型波形弹簧弹力影响因素及规律研究

RESEARCH ON THE INFLUENCING FACTORS AND LAWS OF TYPICAL WAVEFORM SPRING ELASTICITY IN FLOATING RING SEALS

  • 摘要: 浮环密封是航空发动机重要的密封单元,其内部的波形弹簧提供轴向支撑力,是浮环密封能否正常运行的关键。该文基于材料应力应变试验数据,建立波形弹簧的弹塑性有限元模型,计算波形弹簧在不同结构参数、材料参数及工况参数下的线性刚度和线性压缩极限,分析了典型参数下波形弹簧弹力的影响因素及影响规律。利用响应面法构建了多因素数学模型,比较各结构参数对线性刚度和恒刚度极限比的影响程度。最后,通过试验对研究结果进行验证。研究结果表明:各参数对波形弹簧线性刚度和恒刚度极限比的影响程度由强到弱依次为:壁厚、波数、宽度、弹性模量;波形弹簧的恒刚度极限比随着刚度的增加而逐渐降低;对于单层波形弹簧,在开口形式不同,其他结构参数相同条件下,线性压缩刚度值从大到小依次为:闭合型、搭接型、开口型;在实际工况中,为了确保波形弹簧能够发挥有效作用,建议将其工作状态下的压缩量控制在波高的5%~65%之间。

     

    Abstract: Floating ring seal is an important sealing unit in aero-engine, and its internal waveform spring provides axial support force, which is the key to the normal operation of floating ring seal. This paper establishes an elastic-plastic finite element model of the wave spring based on the material stress-strain test data, calculates the linear stiffness and linear compression limit of the wave spring under different structural parameters, material parameters and operating parameters, and analyzes the influencing factors of the wave spring elasticity and the influencing law under typical parameters. A multi-factor mathematical model was constructed using the response surface method to compare the degree of influence of each structural parameter on the linear stiffness and constant stiffness limit ratio. Then, the research results were verified by experiments. The results show that the influence of each parameter on the linear stiffness and constant stiffness limit ratio of wave springs is in the following order from the strongest to the weakest: wall thickness, number of waves, width, modulus of elasticity. The constant stiffness limit ratio of wave springs decreases with the increase of the stiffness. For the single-layer wave springs, under different opening forms and the same other structural parameters, the values of linear compression stiffness are as follows from the largest to the smallest: closed-type, lap-type, open type. In actual working conditions, in order to ensure that the waveform spring can play an effective role, it is recommended to control the compression amount of the wave spring in the working state between 5% and 65% of the wave height.

     

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