含超薄胶层柔性屏折叠行为的数值模拟

NUMERICAL SIMULATION OF FOLDING IN FLEXIBLE SCREENS WITH ULTRA-THIN ADHESIVE LAYERS

  • 摘要: 柔性屏折痕问题广泛出现,通过对光学透明胶层(Optical Clear Adhesive, OCA)设计可改善。对于非常薄的OCA胶层,在有限元模拟时需要划分非常密的网格,计算消耗巨大,甚至导致丧失可计算性。该文提出一种OCA胶层三维界面单元,在保证精度的同时,大幅提高了计算效率,使得模拟含超薄胶层的大型柔性卷曲屏得以实现。在考虑粘弹性、塑性、几何非线性的基础上对折叠屏折痕产生过程进行了仿真模拟,研究了OCA胶层的设计参数对折叠屏的残余应力和折痕的影响。

     

    Abstract: Widespread folding creases in flexible screens can be improved through the design of OCA (Optical Clear Adhesive) layers. For extremely thin OCA layers, finite element simulations require extremely dense meshing, resulting in significant computational costs and even rendering the problem incalculable. This paper proposes a three-dimensional interface element for OCA layers, which significantly improves computational efficiency while maintaining accuracy, enabling the simulation of large-scale flexible, rollable screens with ultra-thin adhesive layers. Based on considerations of viscoelasticity, plasticity and geometric nonlinearity, the paper simulates the process of crease formation in foldable screens and studies the impact of OCA layer design parameters on residual stress and creases in foldable screens.

     

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