改性环氧树脂灌注修复混凝土斜裂缝试验研究

EXPERIMENTAL STUDY ON REPAIRING DIAGONAL CRACKS IN CONCRETE STRUCTURAL MEMBERS WITH MODIFIED EPOXY RESIN INFUSION

  • 摘要: 为研究自制改性环氧树脂灌注胶对斜裂缝的修复效果,将其与市面常用灌注胶进行比对,对6根试件梁进行四点弯曲试验,分析了单调加载与循环加载下的裂缝扩张、承载能力、梁体位移,从结构需求角度探究影响修复效果的主要胶体性能,剖析了改性环氧树脂灌注胶对斜裂缝的修复机理,并通过比对修复前后箍筋应变对该机理加以验证。结果表明,自制改性环氧树脂灌注胶所修复梁体相较于市面常用灌注胶,其修复结构的初裂荷载提高了8.4 kN,平均跨中挠度减少了13.18,裂缝两侧平均应变下降了70.36%,针对疲劳疲劳损伤的恢复效果较佳。胶体的断裂伸长率关系着所修复裂缝是否会发生二次开裂,而拉伸强度与粘结强度则与结构刚度恢复以及裂缝扩张大小紧密相关。灌注胶的主要修复机理为胶体附着于钢筋上形成黏结层,连同未开裂混凝土协助分担箍筋所承受剪力,提高结构承载能力,在此基础上,建立了灌浆修复后有腹钢筋梁的抗剪承载力计算公式。

     

    Abstract: To investigate the repair effectiveness of self-made modified epoxy resin potting adhesives on diagonal cracks, a comparative study was conducted with commercial adhesives. Six specimen beams were subjected to four-point bending tests, analyzing crack propagation, load-bearing capacity, and beam displacement under both monotonic and cyclic loading conditions. The research explored key adhesive properties affecting repair performance from a structural perspective, elucidated the repair mechanism of the modified epoxy resin on inclined cracks, and validated this mechanism through comparative analysis of stirrup strain before and after repair. Results showed that beams repaired with the self-made adhesive had an 8.4 kN increase in initial crack load, a 13.18% reduction in mid-span deflection, and a 70.36% decrease in average strain on both sides of the crack, demonstrating better recovery from fatigue damage. The elongation at the break of the adhesive affects the likelihood of re-cracking, while tensile and bonding strengths are closely related to stiffness recovery and crack expansion. The primary repair mechanism involves forming a bonding layer on the rebar, which, together with uncracked concrete, shares the stirrup’s shear force and enhances structural capacity. A shear capacity formula for repaired beams with web reinforcement was established.

     

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