大跨桥梁预应力缆索持载耐火试验方法研究

RESEARCH ON LOAD-BEARING FIRE RESISTANCE TESTING METHOD FOR PRESTRESSED CABLES Of LONG-SPAN BRIDGES

  • 摘要: 预应力缆索是大跨桥梁的主要受力部件。桥梁车辆火灾事故中,缆索若出现受火损伤,不可或难以更换,还可能危及整桥安全。已有缆索耐火试验多为非持载工况,国内外规范尚未给出缆索持载耐火试验方法。本文从试验模型、设备两个方面,提出了一类预应力缆索代理模型持载耐火试验方法。将缆索模型等效为传热钢丝和持力钢丝组合的代理模型,兼顾实现火灾下大尺度预应力缆索模型的小荷载加载替代与缆索截面非均匀温升的试验重现;提出代理模型截面设计量化方法,以缆索外表面钢丝温度为控制参数,给出缆索代理模型试验建议最小尺寸表达;设计同轴变径传力体系和移动式防火围挡以满足不同直径预应力缆索模型的非通长受火试验功能需求。在此基础上,给出缆索模型持载耐火试验实施流程、升温制度与试验终止条件。开展了缆索模型持载耐火验证性试验,应变监测数据表明代理模型在火灾升温前均匀持荷,且达到了缆索工作预应力状态;火灾升温过程中,持力钢丝全部发生火灾蠕变断裂,模型截面呈现明显的温度梯度;与非持载耐火试验对比,持载受火工况下防火保护拼缝敞开,从而加速试验模型温升与受火失效,证实了本文试验方法的必要性与合理性。

     

    Abstract: Abstarct: Prestressed cables are the main load-bearing members of long-span bridges. In the accident of a vehicle fire on the bridge, if the cables suffer fire damage, they are difficult or impossible to replace, which could also jeopardize the safety of the entire bridge. Existing fire resistance tests for cables predominantly simulate non-load conditions. Furthermore, both domestic and international standards have yet to establish methods for fire resistance testing of cables under loading. A method for fire resistance testing of prestressed cable surrogate models under loading is proposed in this article, with a focus on two aspects: the experimental model and the equipment. The cable model is equivalently represented as a surrogate model composed of heat transfer steel wires and load-bearing steel wires, which ensures the replacement of small loading for large-scale prestressed cable models under fire conditions while also reproducing the non-uniform temperature rise across the cable cross-section during experiments. Additionally, quantification method for the cross-sectional design of a surrogate model is proposed. Using the temperature of the steel wires on the external surface of the cable as a control parameter, recommendations for the minimum dimensions of the cable surrogate model in the experiment are provided. A coaxial changing-diameter force transmission system and a mobile fireproof enclosure are designed to meet the functional requirements of non-full-length fire testing for prestressed cable models of varying diameters. Based on this, the implementation process for fire resistance testing of the load-bearing cable models, the heating system, and the conditions for test termination are provided in this article. Verification tests for the fire resistance of the load-bearing cable models were conducted. Strain monitoring data indicated that the surrogate models were uniformly loaded before the occurrence of the fire, and they achieved the working prestress state of the cables. During the temperature rise of the fire, all load-bearing steel wires experienced fire creep fracture, and the model cross-section exhibited a clear temperature gradient. In comparison to non-load-bearing fire resistance tests, the load-bearing fire conditions can lead to the opening of fire protection seams, thereby accelerating the temperature rise and fire failure of the test model. This confirms the necessity and rationality of the experimental method presented.

     

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