基于拓扑优化的复杂多工况空间刚架结构轻量化设计研究

RESEARCH ON LIGHTWEIGHT DESIGN OF COMPLEX MULTI CONDITION SPACE RIGID FRAME STRUCTURE UPON TOPOLOGY OPTIMIZATION

  • 摘要: 空间刚架结构在建筑、交通、航空航天、机械、能源等领域有着广泛应用。减轻空间刚架结构的自重不仅可以降低制造成本还可以在飞行器与车辆等特定应用场景降低系统的驱动能耗。在给定的几何形体和力学性能要求下,空间刚架结构的拓扑形式成为决定结构整体重量的关键设计要素。本文针对某一承受复杂多工况荷载的多面体刚架结构,考虑到其对动力特性的要求,提出了包含荷载与自振频率的综合目标函数的轻量化设计方法。采用折衷规划法构建目标函数,通过层次分析法确定各工况及各阶频率的权重系数,利用带惩罚因子的变密度法对结构进行连续体拓扑优化,与采用刚性约束自振频率的优化方法相比,本文所提出的方法优化结果更加均匀,优化后的结构较原设计减重18.6%,各工况位移应力指标得到显著改善,结果表明这种轻量化设计方法可行可靠。

     

    Abstract: Space rigid frame structures have a wide range of applications in architecture, transportation, aerospace, machinery, energy, and other fields. Reducing the dead weight of a space rigid frame structure can not only reduce the manufacturing cost, but also reduce the driving energy consumption of the system in specific application scenarios such as aircraft and vehicles. Under the given geometric shape and mechanical performance requirements, the topological form of a space rigid frame structure becomes the key design element to determine the overall weight of the structure. Considering the requirements of dynamic characteristics of a polyhedral rigid frame structure subjected to complex multi load cases, a lightweight design method including the comprehensive objective function of loading and natural frequencies is proposed. The compromise programming method is used to construct the objective function, the weight coefficient of each working condition and each order frequency is determined by the analytic hierarchy process, and the variable density method with penalty factors is used to optimize the topology of the structure. Compared with the optimization method using rigid constraint natural frequencies, the optimization result of the method proposed is more uniform, the weight of the optimized structure is reduced by 18.6% compared with the original design, and the displacement stress index of each working condition is significantly improved. The research results show that this lightweight design method is feasible and reliable.

     

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