长期服役后斜拉索钢丝剩余抗疲劳性能与断口分析

RESIDUAL FATIGUE PERFORMANCE AND FRACTURE ANALYSES OF LONG-SERVING STAY CABLE WIRES

  • 摘要: 为研究长期服役腐蚀疲劳损伤斜拉索钢丝的剩余抗疲劳性能,本文对湖南服役21年、广东滨海服役7年的实桥钢丝,按腐蚀程度分为B1、B2、B3三组开展疲劳试验。采用三参数威布尔分布拟合S-N曲线,结合断口形貌与裂纹扩展区面积,揭示了腐蚀损伤、疲劳累积及应力比对剩余疲劳性能的影响规律。试验结果表明:长期服役后斜拉索钢丝抗疲劳性能会因腐蚀与疲劳损伤而显著下降;钢丝基体一旦腐蚀,已有腐蚀损伤程度将成为影响钢丝剩余抗疲劳性能的主导因素。而疲劳累积损伤会促使长期服役钢丝韧性下降,导致裂纹扩展区面积锐减,疲劳极限消失;高应力比会显著降低剩余疲劳寿命,增大疲劳寿命离散性;长期服役后斜拉索钢丝裂纹多萌生于表面蚀坑,裂纹扩展区面积随损伤程度增加而减小,高应力幅更易诱发腐蚀钢丝出现多裂纹源。研究表明,对服役拉索进行剩余疲劳寿命和运营安全评估时,不宜直接采用规范设计疲劳强度,应结合拉索实际服役状态信息,合理确定其剩余疲劳强度。

     

    Abstract: To investigate the residual fatigue performance of stay cable wires with corrosion-fatigue damage after long-term service, fatigue tests were conducted on real bridge wires with 21 years of service in Hunan Province and 7 years of coastal service in Guangdong Province. The wires were divided into three groups (B1, B2, B3) according to corrosion severity. A three-parameter Weibull distribution was adopted to fit S-N curves. Combined with fracture morphology and crack propagation area, the influence laws of corrosion damage, of cumulative fatigue damage and, of stress ratio on residual fatigue performance are revealed. Test results show that the fatigue resistance of stay cable wires after long-term service decreases significantly due to corrosion and fatigue damage. Once the wire matrix is corroded, the existing corrosion damage degree becomes the dominant factor affecting the residual fatigue performance. Cumulative fatigue damage reduces the toughness of long-serving wires, leading to a sharp reduction in the crack propagation area and the disappearance of the fatigue limit. A high stress ratio significantly shortens residual fatigue life and increases the dispersion of fatigue life. Cracks of long-serving stay cable wires mostly initiate from surface corrosion pits. The crack propagation area decreases with the increase of damage degree, and a high stress amplitude is more likely to induce multiple crack sources in corroded wires. The study indicates that the standard design fatigue strength should not be directly applied to the residual fatigue life prediction and to operational safety assessment of in-service stay cables. The residual fatigue strength should be reasonably determined by the basis of the actual service conditions of the cables.

     

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