基于岩石接触理论的凿岩机非线性动力学与实验研究

NONLINEAR DYNAMICS AND EXPERIMENTAL STUDY OF ROCK DRILLS BASED ON ROCK CONTACT THEORY

  • 摘要: 针对凿岩机这类高频高功率系统在钻进过程中的剧烈振动,该文通过非线性动力学手段研究了其钻进稳定性。构建了融合刚性冲击与岩石接触理论的系统动力学模型,通过庞加莱映射方法揭示了冲击频率对系统动态特性的关键影响。随着冲击频率提高,系统经由倍周期分岔与鞍结分岔逐渐失稳,同时能量利用率下降。在进入混沌状态后,能量利用率虽出现局部回升,但伴随更为显著的零件磨损。由于系统对初始条件的敏感性,通过正反向分岔分析找到了双稳态现象,并引入一种基于蒙特卡洛随机采样与轨迹分类的方法,研究了各稳定状态的共存概率。通过模拟凿岩实验验证了仿真中的分岔行为,并确定“1次撞击对应1个周期”为最优钻进模式。该研究为凿岩机的参数优化与稳定运行提供了理论依据与决策支持。

     

    Abstract: Focusing on the intense vibration of high-frequency and high-power systems such as rock drills during the drilling process, this research investigates their drilling stability through nonlinear dynamics. A system dynamic model integrating rigid impact and rock contact theory is constructed, and the key influence of impact frequency on system dynamic characteristics is revealed using the Poincaré mapping method. As the impact frequency increases, the system gradually becomes unstable via period-doubling and saddle-node bifurcations, accompanied by a decline in energy utilization efficiency. Upon entering a chaotic state, although energy utilization efficiency shows a localized recovery, it is accompanied by more significant component wear. Due to the system's sensitivity to initial conditions, bistability is identified through forward and backward bifurcation analyses. A method based on Monte Carlo random sampling and on a trajectory classification is introduced to investigate the coexistence probability of each stable state. The bifurcation behaviors observed in simulations are verified through simulated rock drilling experiments, identifying the "one impact per period" mode as the optimal drilling pattern. This study provides a theoretical support and a decision-making guidance for the parameter optimization and for the stable operation of rock drills.

     

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