爆破片失效机理及结构参数研究

FAILURE MECHANISM AND STRUCTURAL PARAMETER STUDY OF BURSTING DISCS

  • 摘要: 为揭示双层反拱带锥爆破片在高压气流作用下的失效机理及爆破性能影响规律,本文提出一种双层反拱爆破片阶段式有限元仿真方法(P-CEL)。该方法将爆破过程划分为压力均匀上升与压力不均匀上升两个阶段,前者采用直接加压方式模拟气体载荷,后者引入流固耦合方法(CEL)以真实再现复杂扰动气流对结构的作用。结合爆破试验结果,对双层反拱带锥爆破片的爆破全过程进行了数值复现,并系统分析了结构参数对爆破压力与失效机理的影响。研究表明,在标准测试工况下,第一层爆破片的破坏过程可分为稳定、根部塌陷、顶部翻转、锥尖粘滞和沿锥撕裂五个阶段;第二层爆破片则依次经历根部塌陷、顶部快速翻转与开口、沿锥撕裂及中心区域二次撕裂四个阶段。两层爆破片的失效均表现为拉伸-剪切混合破坏模式。爆破片间距主要影响第二层膜片的失效模式:小间距条件下存在显著的撞击-动压耦合效应,而大间距条件下则以高速气流诱导失效为主,但其对总体爆破压力影响较小。相比之下,助爆环锥锥尖高度对爆破性能影响显著,锥尖越高,“锥尖粘滞阶段”持续时间越短,爆破压力越低。

     

    Abstract: To investigate the failure mechanisms and bursting performance of double-layer reverse-arched bursting discs (DLRABDs) equipped with aid-bursting ring cones (ABRCs) under a high-pressure gas flow, a staged finite element simulation method (P-CEL) is proposed for DLRABDs. The bursting process splits into two stages: uniform pressure rise and non-uniform pressure rise. Direct pressurization simulates gas loads in the first stage, and the coupled Eulerian-Lagrangian (CEL) method captures the complex disturbed gas flow impacts on structures in the second stage. Bursting test data reproduce the full rupture process of DLRABDs with ABRCs, and the structural parameter effects on the bursting pressure and on the failure modes are analyzed. Standard tests reveal five failure stages for the first-layer disc: stable deformation, root collapse, top inversion, tip adhesion and cone-direction tearing. The second-layer disc presents four failure stages: root collapse, rapid top inversion and opening, cone-direction tearing and central secondary tearing. The two discs fail in mixed tensile-shear modes. Interlayer spacing mainly governs the second-layer failure mode: small spacing induces a strong impact-dynamic pressure coupling, while large spacing triggers gas-flow-dominated failure and barely changes the overall bursting pressure. ABRC cone tip height dominates the bursting performance; and taller tips shorten the tip adhesion stage and the lower bursting pressure.

     

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