风电机组直立式桁架支撑结构研发

DEVELOPMENT OF A VERTICAL LATTICE SUPPORT STRUCTURE FOR WIND TURBINES

  • 摘要: 面向大兆瓦风电机组轮毂高度不断提升与低风速区域风能开发需求日益增长的发展趋势,传统钢制塔筒在结构效率、运输及动力性能方面逐渐受限,本文提出一种直立式桁架支撑结构方案,该结构采用塔筒段—过渡段—直立式桁架段的组合构型,以提高材料空间利用率与施工装配化水平。围绕该方案,本文建立了完整的关键技术体系,包括:建立了等效塔筒动力分析方法,可实现复杂桁架结构载荷仿真和设计迭代的效率提升;提出了多尺度一体化的精细化疲劳评估方法,实现了疲劳载荷马尔可夫矩阵向热点应力马尔可夫矩阵的快速转换,兼具计算精度与效率;研发了铸钢节点过渡段方案,并开展参数化优化分析,实现了载荷从机头到底部桁架段的可靠传递;构建了多参数协同优化设计框架,揭示了各设计参数对结构用钢量的影响。为超高风电机组支撑结构的工程应用提供新的理论依据和技术参考。

     

    Abstract: In response to the increasing hub heights of large-scale wind turbines and the growing demand for wind energy development in low-wind-speed regions, this paper proposed a vertical lattice support structure to overcome the limitations of conventional steel tubular towers in structural efficiency, transportation, and dynamic performance. The proposed structure consisted of a tower piece, a transition piece, and a vertical lattice piece, thereby improving material utilization and facilitating modular construction. Based on this scheme, a complete key technology system was established for the proposed structure. An equivalent tower modeling method was developed to improve the efficiency of load simulation and design iteration for complex lattice structures. A multiscale integrated fatigue assessment method was proposed to achieve rapid transformation from the fatigue load Markov matrix to the hot-spot stress Markov matrix while maintaining both computational accuracy and efficiency. A cast-steel joint transition piece was developed and optimized through parametric analysis to ensure reliable load transfer from the nacelle to the lower lattice piece. In addition, a multi-parameter collaborative optimization framework was established to reveal the influence of key design parameters on structural steel consumption. The proposed support structure provides a new theoretical basis and technical reference for the engineering application of ultra-high wind turbine support structures.

     

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